Description
Upgrade your V-twin basket assembly with this premium heavy-duty clutch overhaul kit, engineered specifically for riders who want absolute mechanical reliability, smoother gear shifts, and a sharp acceleration bite. As your bike handles touring, daily riding, and long road trips, the factory components face intense heat cycles that cause old clutch springs to sag and friction material to glaze over under heavy loads. This comprehensive bundle pairs top-tier aftermarket friction plates from world-class specialists like EBC and TRW with a high-spec Koyo thrust release bearing and factory-fresh springs to deliver maximum power transfer. It provides a simple, direct solution that outlasts generic imports completely, keeping your engine biting squarely without any irritating lever slip across your latest restoration project.
💎 TRANSMISSION OVERHAUL HYOSUNG 250 CLUTCH PLATES KIT SPECIFICATIONS
| Component | Details |
| Clutch Plates x5 | Premium heavy-duty plates offer extended mileage and a much sharper clutch bite without glazing. |
| Clutch Springs x5 | Factory-spec tension coils engineered to maintain even pressure limits across the plate stack. |
| Release Bearing x1 | High-quality oyo roller assembly to ensure a perfectly smooth, friction-free lever pull. |
📜 Confirmed Model Fitment
Hyosung Models: Fits the following models below only from production years 2003 to 2020.
- GV250 Aquila: 2003 to 2020 variants (Including all GV250 Ei & EFi models).
- GT250 Naked Comet: 2003 to 2020 variants.
- GT250R & GT250RC Sports: 2005 to 2020 variants.
🔧 Installation Tips & Help
Replacing a basket assembly is a standard workshop task. Follow these steps on the workbench for a professional, leak-free result:
- SOAK ALL NEW PLATES FULLY: This is an absolutely critical step—always soak your fresh paper friction elements completely submerged inside a container of clean engine oil for at least 24 hours prior to assembly. Attempting to run the motor with dry plates will burn the lining faces instantly!
- Inspect the Outer Basket Channels: While your old plates are out on the bench, check the internal alloy basket ears closely for any deep notches or grooved wear ridges. Heavy grooves catch the tabs and stop the plates from sliding cleanly.
- Follow a Diagonal Torque Sequence: When winding your new clutch springs down into place, use an alternating criss-cross star pattern to tighten the bolts down evenly. This distributes spring pressure lines squarely to avoid warping the pressure plate or breaking the delicate hub posts.
- 🔧 If you want a complete community breakdown of the internal assembly steps, look over our interactive help resources: [View Clutch Overhaul Tutorial]. If you need full service manuals, visit our Hyosung Forums.






















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