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Engine Front Sprocket Washer Safety Lock – Hyosung GV125 GT250 GT125R RX125 GV250

Estimated delivery dates: Aug 19, 2026 - Aug 20, 2026

£7.99

🔩 CRITICAL SAFETY LOCK WASHER // 125CC & 250cc ENGINE INSURANCE

Don’t risk a catastrophic drivetrain failure or severe engine spline damage. The lock washer tab is the only mechanical lock that physically blocks your drive nut from spinning loose, making a fresh Hyosung sprocket washer swap with every chain change the absolute safest path to avoid a ruined casing during your next maintenance project.

  • Genuine Spec // Tailored exactly to original factory design parameters for seamless torque retention across the engine splines.
  • Folds to Lock // Pliable metal build designed to bend flat against the main nut flats to defy extreme transmission vibrations.
  • Service Essential // A non-negotiable safety item that must be replaced every single time the front sprocket is changed
  • In Stock // Ready for your final drive system maintenance work. Fast UK dispatch in either a clean silver or yellow protective finish.
⚠️ CRITICAL SECURITY WARNING: Reusing an old, flattened lock washer guarantees structural failure. A fatigued tab will snap off or flatten out under torque loads, leading to loose gears, immediate oil seal leaks, and highly dangerous chain lockups. Fit a fresh one for total peace of mind.
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Description

Keeping your front engine sprocket perfectly secure is an absolute critical step in protecting your bike from devastating transmission damage. The sprocket lock washer safety tab plays a vital role in preventing your main output shaft fastening nut from spinning loose due to continuous high-RPM engine vibrations. When executing a complete chain and sprocket kit overhaul or carrying out standard gearbox oil seal checks, replacing this thin steel tab is an essential task. Reusing a fatigued original part means the metal tabs will easily fracture or back off on your next trip. Sourcing this fresh, premium aftermarket Hyosung sprocket washer guarantees correct torque retention, ensuring your drivetrain stays quiet, safe, and stable across your latest restoration project.

This critical replacement safety item is manufactured to original factory blueprint specifications for a flawless drop-in fitment. Sourced straight from our UK stock, these lock plates are supplied in either a clean silver or a yellow protective finish—both perform identically to wrap your gear post safely with zero play under load. Replacing the worn out original parts allows the metal to crush down flat under your spanners, absorbing hard downshifts and torque load forces without distorting, providing un-complicated reliability during long road trips, touring, or daily riding.

💎 GEARBOX SECURITY HYOSUNG SPROCKET WASHER SPECIFICATIONS

Genuine OEM Clearance SpecificationsTurned accurately to interlock with the output shaft splines perfectly to stop gear slop. Durable Bendable Carbon SteelPliable steel grade compound that bends smoothly without cracking or shearing under hammer blows.
Mandatory Maintenance ProtectionReplaces tired original lock units that lose their structural memory after being bent open once. Direct Cross ReferenceSized flawlessly to clear the engine gear base to replace original codes: 09167-20006, 09167-20009, or 09167H20002.

📜 Confirmed Model Fitment

Hyosung Models: Fits the models below from 2002 up to 2018

GV Aquila Twins
125cc & 250cc
GT Naked Comet Twins
125cc & 250cc
GTR & RC Sports Twins
125cc & 250cc
RX125 / XRX125
All Build Years
RT125 / RT125D Karion
All Build Years
GF125 & GA125 Cruise 2
All Build Years

💡 Synergy Rebuild Bundle Suggestion

💡 DON’T FORGET THE COMPLEMENTARY TOP END UNIT: Reusing a fatigued, old factory locking hex nut alongside a fresh plate increases your drivetrain risk significantly. Complete your chain servicing bundle correctly on the workbench. Pair this fresh lock washer together with our fresh matching aftermarket front engine sprocket nut to safeguard your output axle completely: View the Front Sprocket Nut here.

🔧 Installation Tips & Help

This mechanical lock plate ensures your sprocket stays completely secure under load lines. Follow these simple workshop pointers:

  • Scrub the Axle Splines and Screws: Use a clean cloth along with a mild spray to thoroughly clear away old chain lube sludge, grit paste, and road silt from your shaft face before fitting the fresh washer. Clean metals ensure a 100% flush fitment.
  • Fold the Locking Tab Properly: Slide the lock plate onto the splines, wind the hex nut down using hand tools, and torque it firmly to the parameters specified in your service manual. Once tightened, use a flat punch tool and a mallet to bend one edge of the tab securely up against one of the flat sides of the hex nut.
  • Do Not Reuse a Bent Plate: Once an original safety plate has been un-bent and flattened to remove a sprocket, its interior atomic structure develops micro-fractures. Trashing the old plate is mandatory—a new one is cheap insurance against engine case damage.
📧 NOT SURE HOW TO CALCULATE THE CORRECT AXLE CHAIN SLACK MEASUREMENTS?
If your drive cogs are loose or you want to double-check your model variant’s spline counts before unboxing your order, you can upload a crisp photo on our boards to get fast help from other builders. For fast sales support, email us your question or if you want to swap quick mechanical tips, head straight over to our community help forums.

Additional information

Weight 0.3 kg
Dimensions 10 × 10 × 0.5 cm

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