Description
Maintenance on a V-twin downpipe assembly frequently leads to an absolute workshop headache of snapped mounting pins, rusted brackets, and loud leaking manifolds. The standard factory iron fasteners live their lives in the direct line of road spray and intense cylinder heat, causing them to degrade, seize up solid, and snap off instantly when turned with tools. This slow maintenance reality allows raw gases to escape, dropping engine compression and causing an annoying ticking sound when riding. Our UK-assembled Hyosung exhaust gasket kit delivers a highly definitive hardware upgrade. Swapping the corrosive factory parts for high-grade stainless, brass, and copper ensures that any future custom pipe task remains completely hassle-free during your latest restoration project.
This premium un-complicated bundle packs far more essential goodies into the box than incomplete generic sets. Each package contains two high-temperature solid copper ring seals that crush down flat to fill any minor pitting on the head face, four high-tensile 8.8 grade mounting studs, four tall A2 stainless hex nuts, and four protective brass washers. This custom combination provides an absolute gas-tight fitment under the frame rails. It stops downpipe blows, drops thermal stress on the cylinder metal, and ensures your system stays perfectly secure on everyday journeys.
💎 MANIFOLD REBUILD HYOSUNG EXHAUST GASKET KIT CONTENTS
| 2x Deep Copper GasketsSolid crush seals that handle intense manifold heat to block toxic exhaust leaks. | 4x Stainless Tall NutsA2 marine grade hex hardware that will not scale, round off, or lock onto the pins. |
| 4x Solid WashersTo stop the nuts from chewing the soft alloy head faces. | 4x 8.8 High-Tensile StudsTough structural steel pins built to take high clamping loads without fracturing on the bench. |
📜 Confirmed Fitment Guide
Hyosung Models: Exhaust port profiles and stud spaces are verified strictly for the 125cc and 250cc engine lines noted below. See the diagram picture for cylinder manifold orientations.
- GT125 / GT125R / GT125RC / GT125P Naked: All carbs models from 2003 to 2019.
- GV125 Aquila / Mirage: Carbs models from 2002 up to 2017.
- GT250 / GT250R / GV250 Aquila: Carb and EFi models from 2002 to 2017.
This hardware package is strictly built for smaller twin layouts. It replaces parts matching original reference code 14181-46E00.
It will NOT fit the larger 650cc models, the single-cylinder GD250N/GD250 range, or the modern 2018 onwards liquid-cooled GV125-S EFi Bobber variants.
🔧 Installation Tips
- Scrub the Port Faces Spotless: Use a high-quality wire brush to completely scrape away every single trace of the old crushed gasket paper and black soot crust from inside the engine head holes. A perfectly flat, clean seat is strictly required for the new copper rings to compress right.
- Master the Double-Nut Locking Trick: When winding the new high-tensile studs into your cylinder block, tighten two hex nuts firmly against each other on the top threads. Use your spanner on the outer nut to easily drive the pin deep into the head without scoring the center metal loops.
- Torque Down Gradually and Re-Check: Alternately tighten your manifold nuts down in a progressive star sequence until they hit roughly 18Nm of pressure. After executing your first test ride, let the motor go bone-cold on the stand and carry out one final snug nip check to handle metal expansion.

















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Dave Carey –
Cheers guys who did my order im impressed and can’t wait fit them with my new exhaust system I got