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Header Pipe Copper Exhaust Gasket & Full Stainless Stud Nut Kit – Various Hyosung Models

Estimated delivery dates: Sep 4, 2026 - Sep 5, 2026
1 review

£9.99

💨 EXHAUST REFRESH KIT // CURE THE MANIFOLD BLOW

The permanent cure for annoying exhaust gas pops and snapped manifold fasteners. Standard original parts live in a harsh hot zone, causing rusted nuts and leaking ports, making a fresh Hyosung exhaust gasket kit swap the absolute safest path to secure gas-tight seals during your next maintenance project.

  • Copper Seals // Two premium deep-crush rings that flatten perfectly inside the ports to seal toxic exhaust gases away safely.
  • Stainless Nuts // Four tall hex nuts that turn easily with basic tools .
  • Box Contents // Full 14-piece hardware overhaul package includes 2x Copper Gaskets, 4x High-Tensile Studs, 4x Stainless Tall Nuts, and 4x Real Brass Washers.
  • In Stock // Ready for your exhaust mod. Brighten your lower engine aesthetics while securing total gas containment.
💡 THE UPGRADE WIN: Solid copper seals reduce extreme thermal stress on the aluminum engine head exhaust faces compared to cheap fiber alternatives that break apart and blow out!
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Description

Maintenance on a V-twin downpipe assembly frequently leads to an absolute workshop headache of snapped mounting pins, rusted brackets, and loud leaking manifolds. The standard factory iron fasteners live their lives in the direct line of road spray and intense cylinder heat, causing them to degrade, seize up solid, and snap off instantly when turned with tools. This slow maintenance reality allows raw gases to escape, dropping engine compression and causing an annoying ticking sound when riding. Our UK-assembled Hyosung exhaust gasket kit delivers a highly definitive hardware upgrade. Swapping the corrosive factory parts for high-grade stainless, brass, and copper ensures that any future custom pipe task remains completely hassle-free during your latest restoration project.

This premium un-complicated bundle packs far more essential goodies into the box than incomplete generic sets. Each package contains two high-temperature solid copper ring seals that crush down flat to fill any minor pitting on the head face, four high-tensile 8.8 grade mounting studs, four tall A2 stainless hex nuts, and four protective brass washers. This custom combination provides an absolute gas-tight fitment under the frame rails. It stops downpipe blows, drops thermal stress on the cylinder metal, and ensures your system stays perfectly secure on everyday journeys.

💎 MANIFOLD REBUILD HYOSUNG EXHAUST GASKET KIT CONTENTS

2x Deep Copper GasketsSolid crush seals that handle intense manifold heat to block toxic exhaust leaks. 4x Stainless Tall NutsA2 marine grade hex hardware that will not scale, round off, or lock onto the pins.
4x Solid WashersTo stop the nuts from chewing the soft alloy head faces. 4x 8.8 High-Tensile StudsTough structural steel pins built to take high clamping loads without fracturing on the bench.

📜 Confirmed Fitment Guide

Hyosung Models: Exhaust port profiles and stud spaces are verified strictly for the 125cc and 250cc engine lines noted below. See the diagram picture for cylinder manifold orientations.

  • GT125 / GT125R / GT125RC / GT125P Naked: All carbs models from 2003 to 2019.
  • GV125 Aquila / Mirage: Carbs models from 2002 up to 2017.
  • GT250 / GT250R / GV250 Aquila: Carb and EFi models from 2002 to 2017.
❌ WILL NOT FIT THESE MODELS:

This hardware package is strictly built for smaller twin layouts. It replaces parts matching original reference code 14181-46E00.
It will NOT fit the larger 650cc models, the single-cylinder GD250N/GD250 range, or the modern 2018 onwards liquid-cooled GV125-S EFi Bobber variants.

💡 REBUILD BUNDLE INDUCTION SUGGESTION: Pulling down your heavy manifold pipes to clear away an exhaust leak is the ideal moment to verify your fuel induction tracks. If you are dismantling your downpipes, check your carb intake clamps for scaling or rot. Pair this exhaust hardware upgrade along with our un-rustable stainless intake clamps to lock down a 100% airtight engine setup. View Intake Clamps here.

🔧 Installation Tips

  • Scrub the Port Faces Spotless: Use a high-quality wire brush to completely scrape away every single trace of the old crushed gasket paper and black soot crust from inside the engine head holes. A perfectly flat, clean seat is strictly required for the new copper rings to compress right.
  • Master the Double-Nut Locking Trick: When winding the new high-tensile studs into your cylinder block, tighten two hex nuts firmly against each other on the top threads. Use your spanner on the outer nut to easily drive the pin deep into the head without scoring the center metal loops.
  • Torque Down Gradually and Re-Check: Alternately tighten your manifold nuts down in a progressive star sequence until they hit roughly 18Nm of pressure. After executing your first test ride, let the motor go bone-cold on the stand and carry out one final snug nip check to handle metal expansion.
📧 NOT SURE HOW TO EXTRACT A SNAPPED MANIFOLD PIN WITHOUT CHEWING THE CYLINDER LIPS? If your downpipes are rattling or you want to double-check your model run parameters before unboxing your kit, you can upload a crisp photo of your front head on the forum to get quick help from other owners. For fast sales support, email us your question or if you want to swap quick repair guides, head straight over to the forums.

Additional information

Weight 0.6 kg
Dimensions 30 × 30 × 2 cm

1 review for Header Pipe Copper Exhaust Gasket & Full Stainless Stud Nut Kit – Various Hyosung Models

  1. Dave Carey

    Cheers guys who did my order im impressed and can’t wait fit them with my new exhaust system I got

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