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Header Pipe Copper Exhaust Gasket + Stainless Stud Nut Kit – Hyosung GV650 GT650R

Estimated delivery dates: Aug 27, 2026 - Aug 28, 2026

£14.99

🇬🇧 UK-MADE EXHAUST GASKET + STAINLESS STUD KIT

Achieve a perfect crush-seal and eliminate exhaust pipe rust forever. This complete kit features high-temperature full copper rings and a full set of unrustable hardware, making a new Hyosung 650 exhaust gasket set the ultimate way to refresh your header system on local roads.

  • Seal // Solid copper rings crush down tightly to stop messy soot slips and gas leaks at the engine port.
  • Hardware // Upgraded stainless steel tall nuts and thick brass washers stop threads from lock freezing together.
  • Sourcing // Premium parts gathered and stocked right here in the UK for direct dispatch.
  • Complete // Package contains every single stud, nut, washer, and sealing ring needed for both cylinders.
💡 FITMENT NOTE: This hardware kit is specifically tailored to fit the 650cc V-Twin engine blocks only.
❌It will not work on smaller 125cc or 250cc layouts.
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Description

Changing your exhaust pipes or pulling down your collector can become an absolute garage nightmare if the factory engine studs snap or the small nuts rust solid from extreme head heat and winter weather exposure. This slow maintenance reality is exactly why we put this custom bundle together. We use superior solid copper crush rings that offer far cleaner heat transfer down the head line than old factory paper composite seals. We pair them with weather-proof stainless steel and tough brass hardware. This guarantees a perfect air-tight port seal and ensures hassle-free pipe removal whenever you do engine work on local roads.

💎 EXHAUST HARDWARE HYOSUNG 650 EXHAUST GASKET SPECIFICATIONS

Solid Copper RingsHigh-temperature crush deformation technology that shapes to the port for zero gas leaks. Stainless Steel NutsTall hexagonal nuts that will never rust, pit, or seize permanently onto the cylinder studs.
Unrustable Brass WashersThick protective faces that resist corrosion while backing up your pipe flange clamp pressure. High-Tensile Thread StudsTough steel pins built to exact factory specs to ensure a firm, safe engine block mount.

📜 Confirmed Fitment Guide

650cc V-Twin Engine Group: Sizing verified to drop directly into the head outlets for the carb models and EFI models noted below. See the diagram picture for cylinder ports.

  • Hyosung GT650 / GT650R Comet: Fits all naked or faired sports bikes across all production years.
  • Hyosung GV650 Aquila: Fits classic cruiser frames including the Avitar and Aquila Pro lines.
⚙️ FULL RECONSTRUCTION KIT:

This hardware package includes everything required to fully renew both the front cylinder head layout and the rear vertical cylinder header connection points together.

💡 RECOMMENDED HARDWARE PAIRING: Stop the spread of brown rust stains across your side engine casings. Complete your stainless upgrade task by pairing these manifold parts along with our Full Stainless Engine Bolt Kits for total weather protection.

🔧 Install Tips

  • Clean Your Flange Faces: Make certain the internal round matching face inside the aluminum engine port is completely clean and clear of any old squashed gasket crust or carbon scaling before you slip the fresh copper rings in.
  • Torque Down Evenly: Thread all your fresh nuts down by hand first until they touch the pipe flanges. Use a proper hand torque wrench to tighten them down in an alternating criss-cross layout. This ensures the copper soft metal crushes flat and straight to stop ticking gas leaks.
  • Anti-Seize is the Main Key: Always wipe a small smear of copper grease or specialized high-temperature anti-seize lubricant paste onto the stud threads before assembly. This keeps the metals safe and ensures they back away cleanly next time.
📧 NOT SURE HOW TO EXTRACT A BLIND STUD ENTIRELY FROM THE CYLINDER HEAD? If your old factory bolts are completely sheared off flush with the aluminum casting or you want to check your model’s nut sizing before unboxing, you can upload a crisp photo of your exhaust manifold on the forum to get instant help from other riders. For fast sales support, email us your question or if you want to pick up simple repair tricks, head straight to the forums.

Additional information

Weight 0.7 kg
Dimensions 20 × 20 × 2 cm

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