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#7342
♠️ M77
👑 Admin
  • Topics: 40
  • Replies: 3,005
  • Country: UK
  • Bike Model: GT

Tom has been helpful in your diagnosis , so go with what he says because i deal with wayyyyyy worse hyosungs and i usually have them running within a week. I am in yorkshire, so you ain’t to far fella.  But don’t race to bring the bike to me just yet since i have faith you will be able to work on it and your hands are free labour.

Hey, if you crack this thing, you will be half-way being your own self-hyosung wizard!

I wont lie I wish korea spent more time in the electronics sector , but i can’t entirely blame them as my own inlaw has a new 2021 Jap bike thats flashing EML light and has been happening since the rains of 2021.  The weather’s elements can be unforgiving,  thus any bike i own personally i am usually ocd by;
– re-wrapping the harness all over tight , tight , tight.
– using “Suzuki Harness Boots” to hide any plugs subject to water attacks
– using ACF50, in every terminal, just a tiny bit  , even if one bike doesn’t see rain , but least i can aid in preventing some form of oxidization.  (Oxygen + Steel is a constant war, in of itself. but don’t panic, we have ways around these things to keep our 2 wheels longer)

Remember if the loom is great (fixed or inspected by you) then this is the usual sequence to start the bike;
– Is Neutral ON?
– Is the kickstand switch bypassed  (yes , but don’t forget to always PULL in clutch when starting, fake neutral starts are rare but can happen and bike falls to the ground!)
– Is Clutch Switch Sensor ok ?   (Multi meter = ohms in zero will mean its dead if you squeeze the clutch handle lever on / off  , it will mean the circuit is dead)
– is the CDI ok ?
– is the Stator Pickup coil connected? (critical) = no stator, no sparks.
– is the stator 3 yellow plug connected (not critical to “ignite” the bike)
– bike rolls freely (real neutral)  (this is on you to make sure just in general)
– Solenoid OK?  (it will make click sounds if its dying or needs replacing)
– Battery is 14BS?  (OEM size for GT bikes of any CC)
– Battery is not old ?   (Hint = just turning on the bike, the volt meter will quickly drop from 12.8v to 10v in matter of seconds) (Replace it.)

Garages have a special yuasa analyzer that can check your battery and their screens will either say “battery good” or “battery needs replacing”.  They do this for free anyways.

– Kill Switch Red Button is “pressed down” ?  (towards you)
– Start Button isn’t broken?

Press start ==> check plugs for sparks ….

very Dull yellow sparks = Replace battery (common, winter is usually the harshest time for them), or check coils (common) or plugs  (faulty plugs) or fishy HT caps ? – ensure plugs are CR8E  ,dont buy LASER PLUGS until it runs.  Its cheaper to run through basic CR8E for now . Don’t bother with Blue Box Iridium IX as the Hyos don’t like them much but yes they will run with them.

Hope i have made sense!