Forums 🚥 PiT STOP 🔧 Hyosung Technical Help 2008 GV250 fuel and vacuum lines help

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    • #14252
      MIKE
      Member
      • Topics: 1
      • Replies: 5
      @mja6
      USA
      2008 GV250

      Hey there! Just needing a little info on a bike I acquired recently. Have a 2008 GV250 that I bought with the carb already pulled off and alot of the bike taken apart. So I’m having to piece it back together. I’ve guessed most of the hoses correctly but I can’t figure out the vacuum lines. I’ll post some pics

    • #14257
      MIKE
      Member
      • Topics: 1
      • Replies: 5
      @mja6
      USA
      2008 GV250

      Any idea what this is and what attaches to it. (Two connectors at the end)
      No idea what this is and what attaches to it

    • #14258
      MIKE
      Member
      • Topics: 1
      • Replies: 5
      @mja6
      USA
      2008 GV250

      No clue what this is

       

    • #14259
      MIKE
      Member
      • Topics: 1
      • Replies: 5
      @mja6
      USA
      2008 GV250

      And where does this hose connect to?

    • #14261
      ♠️ MARCEL
      Admin
      • Topics: 45
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      @mf448kxn6
      North UK
      GTR

      Does your state require you to have emissions controller on the bike , as that is what they are essentially  (fake emissions spoofing but sucking fresh air from the airbox in to the exhaust pipes via the engine heads.)

      Here in UK, we delete all that junk as it doesn’t benefit the bike whatsoever , we even have a few rare efi bikes that didn’t even have that from factory and some pre-2005 models.

      If it is a requirement , let us know

      // Meditation doesn't mean you have to sit still....

      • #14262
        MIKE
        Member
        • Topics: 1
        • Replies: 5
        @mja6
        USA
        2008 GV250

        Just looked it up, my state does not require emissions. So that’s all they do? Crazy. I’d love to just take the thing that looks like an auto fuelfilter off and I’m guessing the other thing in the picture that’s located next to the oil cooler, I just have to cap that off? Appreciate your reply man

    • #14268
      ♠️ MARCEL
      Admin
      • Topics: 45
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      @mf448kxn6
      North UK
      GTR

      yes sir , delete it all off the bike.

      Usually for the “engine side” , we sell these blanks below:

      EGR Valve Blanking Plate / AiS Delete Block Off Kit – Various Hyosung Carb Models

      Then STEP 2 ===
      Go to the airbox –> Make sure the airbox does NOT have open ports , block them. Those ports are what feeds those external emissions canisters on your bike.

      Step 3 ===
      See the “clutch arm” behind the rear engine ? –> There is a thick  10-15mm port , feed a hose there and make sure it goes to the airbox open port of the same diameter

      This step 3 pipe is either overflow to airbox (which is what EFI bikes do anyway later on)  or you can overflow it to the road  (and block the airbox port) like below diagram

      If you don’t have Hose #13  , you will find it most Hyosung Engines at your local dealer in your state or ask any major breaker in usa that has a Hyosung and quote the part number 13870H29B00  it is called “Crank Case Breather Pipe” and it has a “SLIT” at the bottom to stop road debris being sucked in to the crank! (very important)

      // Meditation doesn't mean you have to sit still....

    • #14270
      MIKE
      Member
      • Topics: 1
      • Replies: 5
      @mja6
      USA
      2008 GV250

      You’ve been incredibly helpful! Thankyou so much. Good luck to you guys in the Olympics!

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