Forums 🚥 PiT STOP 🔧 Hyosung Technical Help Fuel Cap Seal
- This topic has 5 replies, 4 voices, and was last updated 1 year ago by
LaserBeam.
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Sep 29, 2019 at 5:41 PM #3301
I’m having fuel delivery problems with the fuel not being able to properly exit the fuel tank from the petcock. I swapped out both petcock and vacuum fuel pump (2008 carbed gt250r) and I’m still have the same issue. Then I notice the tank is building pressure when I open the cap I can hear a hiss of air. So I take the cap off and proceed to do the “vent gasket fix” and notice the round gasket that seals the cap is torn.
Tried to look for this part but it seems they only sell the entire gas cap. Tried to find the gas cap and it seems they only sell it as a kit with the keys, ignition, and trunk lock. I’ve also looked into aftermarket gas cap but they don’t have the venting feature built in. Am I just going to have to buy that entire kit or is there another option?
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Sep 29, 2019 at 10:11 PM #3308
I can order you the cap unit without needing locksets , its just a cap with its own key, you will have to message me , as i haven’t listed it at the shop page yet (building catalogues..) The seal is usually fitted to the cap and isnt usually sold by itself sadly not.
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Sep 30, 2019 at 6:10 AM #3309
Thanks, I ended up ordering one for a Suzuki on Amazon . It was literally the same exact part but a lot cheaper than the oem hyosung. I checked out the shop page and I’ll definitely order some stuff To send to the states since no one carries that stuff here. Cheers
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Sep 30, 2019 at 10:57 AM #3310
Amazon should be fast enough over there lol. Ride easy dude 👍
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Mar 25, 2025 at 2:22 AM #19151
I’m having fuel delivery problems with the fuel not being able to properly exit the fuel tank from the petcock. I swapped out both petcock and vacuum fuel pump (2008 carbed gt250r) and I’m still have the same issue. Then I notice the tank is building pressure when I open the cap I can hear a hiss of air. So I take the cap off and proceed to do the “vent gasket fix” and notice the round gasket that seals the cap is torn. Tried to look for this part but it seems they only sell the entire gas cap. Tried to find the gas cap and it seems they only sell it as a kit with the keys, ignition, and trunk lock. I’ve also looked into aftermarket gas cap but they don’t have the venting feature built in. Am I just going to have to buy that entire kit or is there another option?
what year and model did you use, I cannot seem to find one on Amazon.
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Apr 1, 2025 at 12:41 PM #19194
Thanks, I ended up ordering one for a Suzuki on Amazon . It was literally the same exact part but a lot cheaper than the oem hyosung
I bought an aftermarket Fuel Cap as mine was rusty & leaking a bit of fuel out of the cap. I bought an ignition barrel too but couldn’t find teh rear seat lock to go with it, unitl after i bought it. Ended up ONLY fitting the fuel cap. So my iginiton and seat lock are the original hyosung key and the fuel tank is a seperate key. DOn’t like this setup much but its ok.
Can you tell us more about the SUZUKI parts you bought from Amazon please? Like the model of Suzuki it’s for. I’ve seen them but i dislike buying the wrong item, so i didn’t get it. Would like a new ignition barrel and lock and fuel tank cap with 1 key for the lot.
-----LaserBeam---->
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